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Eagle Machine Inc.

Hwacheon SMART UaX

Smart machine for graphite electrode

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Hwacheon SMART UaX
Overview

1,300 x 750 mm travel smart machining center for graphite electrodes

The SMART UaX is Hwacheon's vertical machining center for graphite electrodes, built to run with little operator input. Its H-SMART control takes a CAD model, runs the CAM calculation, measures the workpieces and writes and sends the NC program, so a job starts in four button clicks. It has 1,300 / 750 / 420 mm of travel, a 1,200 x 700 mm table, a 50-tool armless magazine and an 18.5 kW built-in spindle at 12,000 rpm, with 20,000 rpm as an option. An indoor dust collector is standard and the machine weighs 10,000 kgf.

Guides: when an HMC makes sense and choosing your first or next VMC

At a glance
X / Y / Z travel
51.2 / 29.5 / 16.5 in
Table size
47.2 x 27.6 in
Spindle
BT-40, 12,000 rpm (20,000 rpm option)
Tool capacity
50 tools
Control
H-SMART

Features

  1. 01CAD model to running job in four clicksH-SMART analyzes the CAD model, creates the NC data, finds the position and size of each workpiece, and writes and sends the program. Hwacheon puts the whole sequence at four button clicks.
  2. 02Built for unattended runsThe machine places and measures workpieces automatically, checks each one against the image H-SMART analyzed for missing or wrong material, and skips that part. Hwacheon builds it for 24-hour unmanned machining.
  3. 03Tool checks before and after machiningTools are measured before and after machining to catch breakage and wear, run time is logged for tool life management, and HECC and HTLD can be set for each tool.
  4. 04Two built-in spindle versionsThe 12,000 rpm spindle is grease lubricated and the 20,000 rpm spindle is oil-jet lubricated. Both are 18.5 / 11 kW with jacket cooling and a BT-40 taper, with HSK-A63 as an option.
  5. 0550-tool armless magazineThe armless magazine holds 50 tools with fixed-address selection, each up to Ø33 mm, 280 mm long and 3 kgf.
  6. 06Spindle and frame coolingCooling of the spindle and frames limits thermal deformation over long runs. A 3.7 kW dust collector handles graphite dust.

Video

SMART UaX, graphite electrode machine review

Specifications

ItemSMART UaX series
SMART UaX 12KSMART UaX 20K
Travel
X-axis strokein51.251.2
Y-axis strokein29.529.5
Z-axis strokein16.516.5
Table surface to spindle gauge planein3.9 ~ 20.53.9 ~ 20.5
Column to spindle centerin7.37.3
Distance between columnsin56.356.3
Table
Working surfacein47.2 x 27.647.2 x 27.6
Table loading capacitylb882882
Table surface (T-slot W x P / no. of slots)mmBonding type [High Column : 18 x 100 / 7ea]Bonding type [High Column : 18 x 100 / 7ea]
Spindle
Max spindle speedrpm12,00020,000
Spindle motorHP24.8/14.824.8/14.8
Spindle taperISO#40, 7/24 Taper (BBT-40) [Opt.: ISO#40, 1/10 (HSK-A63)]ISO#40, 7/24 Taper (BBT-40) [Opt.: ISO#40, 1/10 (HSK-A63)]
Spindle bearing inner diameterinØ2.6Ø2.6
Spindle typeBuilt-in MotorBuilt-in Motor
Spindle lubricationGreaseOil-jet
Spindle coolingJacket Cooling (Oil Cooler)Jacket Cooling (Oil Cooler)
Coolant typeSpindle Oil [ISO VG 10]
Feedrate
Rapid traverse (X / Y / Z)ipm787 / 787 / 787787 / 787 / 787
Motor
Servo motor (X / Y / Z)HP5.4 / 5.4 / 9.45.4 / 5.4 / 9.4
Dust collector motorHP5.05.0
Spindle cooler (50 / 60 Hz)HP1.6 / 1.71.6 / 1.7
ATC
Tool shankMAS-403 BT-40 (Opt.: HSK-A63)MAS-403 BT-40 (Opt.: HSK-A63)
Pull studMAS P40T-1 (45°)MAS P40T-1 (45°)
Tool storage capacityea5050
Max tool diameterinØ1.3Ø1.3
Max tool lengthin11.011.0
Max tool weightlb77
Tool selectionFixed address (Armless)Fixed address (Armless)
Power sources
Electric power supplykVA5555
Compressed air (pressure)psi73~10273~102
Tank capacity
Spindle coolantgal5.35.3
Lubricationgal0.20.2
Machine size
Height with dust collector (indoor / outdoor)in118.1 / 158.1118.1 / 158.1
Heightin112.7 [High Column : 118.6]112.7 [High Column : 118.6]
Floor space (L x W)in192.9 x 130.3192.9 x 130.3
Weightlb22,046 [High Column : 25,353]22,046 [High Column : 25,353]
NC controller
NC controllerH-SMARTH-SMART
Specifications from the manufacturer, converted from metric. Confirm the configuration on your quote.

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