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Eagle Machine Inc.

Hwacheon i2

Complete machining with turn and mill

i Series

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Hwacheon i2
Overview

Ø600 x 1,100 mm turn-mill with a B-axis head and a second spindle

The i2 is Hwacheon's integrated turn-mill center: turning, milling, drilling and tapping on one machine, so complex parts finish in a single setup. Two 5,000 rpm A2-6 spindles with 8 inch chucks and Ø65 mm bar capacity face each other, and a 12,000 rpm HSK-T63 milling spindle rides a ±120° B axis with ±150 mm of Y travel. It cuts up to Ø600 mm by 1,100 mm long and holds 40 tools in its magazine (80 optional). The i2 S runs without a lower turret, the i2 ST adds a 12-station lower turret, and both run Hwacheon's HARMONY control on a FANUC 0i-TF Plus.

Guide: Multitasking turn-mill or a lathe with live tools: which do your parts need?

At a glance
Max turning diameter
Ø23.6 in
Max turning length
43.3 in
Chuck size
8 in, main and second spindle
Spindle speed
5,000 rpm turning; 12,000 rpm milling (20,000 opt.)
Control
HARMONY on FANUC 0i-TF Plus (31i-B5 Plus opt.)

Features

  1. 01B-axis milling headThe HSK-T63 milling spindle runs to 12,000 rpm (20,000 rpm and CAPTO C6 optional) at 22 / 15 kW and 84 Nm. The B axis swings ±120° on a servo roller drive, positions in 0.0001° steps and clamps on a Curvic coupling in 5° steps.
  2. 02Two matched turning spindlesMain and second spindle are both A2-6, 5,000 rpm, 22 / 15 kW and 467 Nm, with 8 inch chucks, Ø65 mm bar capacity and 0.0001° indexing. A dual brake system gives high clamping force.
  3. 03±150 mm Y axisY travels ±150 mm at 36 m/min for off-center milling, drilling, tapping and multi-face work. X travels 630 mm and Z 1,165 mm, on linear guideways on every linear axis.
  4. 0440-tool magazineA chain-type magazine holds 40 HSK-T63 tools (80 optional), changed by swing arm with fixed-address selection. Tools can be loaded while the machine is cutting.
  5. 05Lower turret on the i2 STThe i2 ST adds a 12-station lower turret, offered for turning only or as a BMT 55 turnmill turret with a built-in motor: 15 kW, 47.7 Nm and 10,000 rpm live tools. Hwacheon states it turns, drills and mills while the milling spindle cuts.
  6. 06HARMONY controlHARMONY runs on FANUC 0i-TF Plus (31i-B5 Plus optional) with a 23.8 inch multi-touch screen. H-SIMUL iX interference checking and H-DRAW TC conversational programming are standard; real-time anti-collision is an option with the 31i-B5 Plus.

Video

i2, turn and mill in one setup

Specifications

Itemi2
i2 Si2 ST
Capacity
Swing over bedinØ23.6Ø23.6
Max. cutting diainØ23.6Ø23.6
Max. cutting lengthin43.343.3
Chuck size (spindle 1st & 2nd)in8 + 88 + 8
Turning spindle 1st & 2nd
Type of spindle noseASAA2-6A2-6
Max. spindle speedrpm5,0005,000
Through spindle hole diainØ3.0Ø3.0
Max. bar sizeinØ2.6Ø2.6
Index angledeg0.0001°0.0001°
Spindle motorHP29.5/20.129.5/20.1
Milling spindle
Type of milling toolHSK-T63 (OPT : CAPTO C6)HSK-T63 (OPT : CAPTO C6)
Max. spindle speedrpm12,000 (OPT : 20,000)12,000 (OPT : 20,000)
Min. index angle of spindledeg15° (Curvic)15° (Curvic)
Min. index angle of B-axisdeg0.0001° & 5° (Clamp)0.0001° & 5° (Clamp)
Method of lubrication & coolingGrease Lubrication & Jacket CoolingGrease Lubrication & Jacket Cooling
Travel
X-axis strokein24.824.8
Z-axis strokein45.945.9
Y-axis strokein±5.9±5.9
A-axis strokein45.542.5
B-axis strokedeg±120°±120°
X2-axis / Z2-axis strokeinOptional Servo Steady Rest (Z2): 35.48.7 / 42.5
Feedrate
Rapid feedrate (X / Z / Y / A / X2 / Z2)ipm1,890 / 1,890 / 1,417 / 1,181 / - / -1,890 / 1,890 / 1,417 / 1,181 / 945 / 1,417
Rapid feedrate (B)r/min4040
Magazine
Type of milling tool shankHSK-T63 (OPT : CAPTO C6)HSK-T63 (OPT : CAPTO C6)
Tool storage capacityea40 (OPT : 80)40 (OPT : 80)
Max. tool diameter (with / without adjacent tools)inØ3.5 / Ø5.1Ø3.5 / Ø5.1
Max. tool lengthin11.811.8
Max. tool weightlb2626
Method of tool selectionFixed AddressFixed Address
Lower turret
Number of tool stationsea-12
Outer diameter tool sizein-0.98
Boring bar sizein-1.6
Turret indexing timesec-0.344
Spindle motorHP-20.1 / 16.1
Max. driven tool speed (turnmill)rpm-10,000
Power source
Electric power supplykVA8383
Tank capacity
Coolantgal81.981.9
Machine size
Heightin109.5109.5
Floor space (length x width)in220.2 x 112.2220.2 x 112.2
Weightlb30,86533,069
Controller
ControllerHARMONYHARMONY
Specifications from the manufacturer, converted from metric. Confirm the configuration on your quote.

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