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Eagle Machine Inc.

Hwacheon MEGA+100

2-way flat-bed horizontal CNC lathe

Mega +

Built to order. Ask for lead time.

Hwacheon MEGA+100
Overview

Ø1,080 mm swing over bed, 3,000 to 6,000 mm between centers

The MEGA+100 is a flat-bed horizontal CNC lathe for large shaft work such as main shafts and large-diameter pipe in shipbuilding, wind power, aerospace and general industry. It has a 2-way bed with integrated saddle and tailstock ways and a high-rigidity box-way feed system, and Hwacheon designed it to keep thermal displacement low over long runs. Swing over bed is Ø1,080 mm, distance between centers runs 3,000 to 6,000 mm, and the spindle takes an 18 inch chuck with a Ø155, Ø255 or Ø320 mm bore. It runs on FANUC 0i-TF Plus or SIEMENS 828D.

At a glance
Max turning diameter
Ø42.5 in
Max turning length
118.1 to 236.2 in
Chuck size
18 in
Spindle speed
750 rpm (Ø155 mm / 6.1 in bore); 650 / 400 rpm with Ø255 / Ø320 mm (10.0 / 12.6 in) bore

Features

  1. 012-way flat bedOne bed with two ways carries the saddle and the tailstock on integrated ways. Bed width is 700 mm and bed length runs 5,410 to 8,410 mm across the four lengths.
  2. 02Box-way feedHwacheon uses a high-rigidity box-way feed system for heavy cutting. X travels 565 mm, rapid traverse is 6 m/min on X and Z (5 m/min Z on the 6000), and cutting feed reaches 3,000 mm/min.
  3. 03Three spindle boresØ155 mm (A2-15, 5 to 750 rpm, No.170 metric taper), Ø255 mm (A2-15, 5 to 650 rpm, No.260) or Ø320 mm (A2-20, 5 to 400 rpm). Speed ranges shift automatically in 3 steps.
  4. 04Built-in tailstockThe tailstock has an Ø200 mm quill, MT No.6 taper and 260 mm of quill travel.
  5. 054-way manual tool postA 4-station manual tool post takes □32 mm tools. Swing over the cross slide is Ø720 mm.
  6. 06FANUC or SIEMENSHwacheon lists FANUC 0i-TF Plus and SIEMENS 828D. The spindle motor is 22 / 18.5 kW with FANUC and 23 / 18.5 kW with SIEMENS.

Video

MEGA series, heavy duty turning

Specifications

ItemMEGA+100
3000400050006000
Capacity
Swing over bedinØ42.5Ø42.5Ø42.5Ø42.5
Swing over cross slideinØ28.3Ø28.3Ø28.3Ø28.3
Max. turning diameter over bedinØ42.5Ø42.5Ø42.5Ø42.5
Max. turning diameter over cross slideinØ27.6Ø27.6Ø27.6Ø27.6
Distance between centersin118.1157.5196.9236.2
Chuck sizein18181818
Travel
X-axis travelin22.222.222.222.2
Z-axis travelin118.1157.5196.9236.2
Spindle
Spindle noseASAA2-15 (Ø155, Ø255) / A2-20 (Ø320)A2-15 (Ø155, Ø255) / A2-20 (Ø320)A2-15 (Ø155, Ø255) / A2-20 (Ø320)A2-15 (Ø155, Ø255) / A2-20 (Ø320)
Max. spindle speedrpm5 ~ 750 (Ø155) / 5 ~ 650 (Ø255) / 5 ~ 400 (Ø320)5 ~ 750 (Ø155) / 5 ~ 650 (Ø255) / 5 ~ 400 (Ø320)5 ~ 750 (Ø155) / 5 ~ 650 (Ø255) / 5 ~ 400 (Ø320)5 ~ 750 (Ø155) / 5 ~ 650 (Ø255) / 5 ~ 400 (Ø320)
Spindle boreinØ6.1 / Ø10.0 / Ø12.6Ø6.1 / Ø10.0 / Ø12.6Ø6.1 / Ø10.0 / Ø12.6Ø6.1 / Ø10.0 / Ø12.6
Spindle taperMetric taperNo.170 (Ø155) / No.260 (Ø255)No.170 (Ø155) / No.260 (Ø255)No.170 (Ø155) / No.260 (Ø255)No.170 (Ø155) / No.260 (Ø255)
Spindle speed rangesstepAuto 3 stepsAuto 3 stepsAuto 3 stepsAuto 3 steps
Spindle motorHPF : 29.5 / 24.8; S : 30.8 / 24.8F : 29.5 / 24.8; S : 30.8 / 24.8F : 29.5 / 24.8; S : 30.8 / 24.8F : 29.5 / 24.8; S : 30.8 / 24.8
Feedrate
Rapid traverse (X / Z)ipm236 / 236236 / 236236 / 236236 / 197
Cutting feedrate (X / Z)ipm118 / 118118 / 118118 / 118118 / 118
Tool post
Tool post type4-Way Manual4-Way Manual4-Way Manual4-Way Manual
No. of tool stationsea4444
Standard tool sizein□1.3□1.3□1.3□1.3
Tailstock
Tailstock typeBuilt-in TypeBuilt-in TypeBuilt-in TypeBuilt-in Type
Tailstock quill diameterinØ7.9Ø7.9Ø7.9Ø7.9
Tailstock quill taperMTNo.6No.6No.6No.6
Quill travelin10.210.210.210.2
Bed
Bed widthin27.627.627.627.6
Bed lengthin213.0252.4291.7331.1
Bed type1 Bed, 2 Ways1 Bed, 2 Ways1 Bed, 2 Ways1 Bed, 2 Ways
Motor
X-axis feed motorHPF : 4.0, S : 4.4F : 4.0, S : 4.4F : 4.0, S : 4.4F : 4.0, S : 4.4
Z-axis feed motorHPF : 5.4, S : 7.0F : 5.4, S : 7.0F : 5.4, S : 7.0F : 12.1, S : 12.8
Coolant pumpW180180180180
Bed lubrication pumpW57575757
Spindle lubrication pumpW200200200200
Tank
Coolant tank capacitygal58.171.384.597.7
Power source
Power capacity (transformer capacity)kVA45 (50)45 (50)45 (50)53 (55)
Power supplyF : 220V, 60Hz; S : 380V, 60HzF : 220V, 60Hz; S : 380V, 60HzF : 220V, 60Hz; S : 380V, 60HzF : 220V, 60Hz; S : 380V, 60Hz
Machine size
Machine heightin98.098.098.098.0
Machine lengthin261.4300.8340.2379.5
Machine widthin120.1120.1120.1120.1
Machine weightlb27,33730,64433,95137,258
System
NC modelFANUC 0i-TF Plus (SIEMENS-828D)FANUC 0i-TF Plus (SIEMENS-828D)FANUC 0i-TF Plus (SIEMENS-828D)FANUC 0i-TF Plus (SIEMENS-828D)
Specifications from the manufacturer, converted from metric. Confirm the configuration on your quote.

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