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Eagle Machine Inc.

Hwacheon MEGAIII-160

3 & 4-way flat-bed horizontal CNC lathe

Mega III

Built to order. Ask for lead time.

Hwacheon MEGAIII-160
Overview

Ø1,600 mm turning diameter, 6,000 to 12,000 mm between centers

The MEGAIII-160 is the smallest of Hwacheon's Mega III heavy-duty flat-bed lathes, built for large shafts, pipe and turbine parts in shipbuilding, wind power, aerospace and general industry. Its 1,200 mm wide 3-way bed carries the saddle and a geared-motor tailstock on separate box ways. It turns Ø1,600 mm with 650 mm of X travel and 6,000 to 12,000 mm between centers, and carries 15 tons. The spindle drives a 40 in chuck at 1 to 325 rpm through three automatic ranges, with 77 / 51 kW and 5,488 kgf·m of torque, on a Siemens 828D.

At a glance
Max turning diameter
Ø63.0 in
Max turning length
236.2 to 472.4 in
Chuck size
40 in
Spindle speed
1 to 325 rpm
Control
Siemens 828D

Features

  1. 013-way bed with separate waysThe 1,200 mm wide 3-way bed carries the saddle and tailstock on separate ways. It comes apart into units for easier connection, and its vertical chip drop eases chip removal and fitting a chip conveyor.
  2. 02Spindle driveAn A2-15 spindle delivers 5,488 kgf·m at 77 / 51 kW and runs 1 to 325 rpm in three automatic ranges, carried by high-precision cylindrical roller bearings in a rib-frame headstock with forced, cooled lubrication.
  3. 03Geared-motor tailstockThe built-in tailstock travels by rack and pinion on a geared motor, with 3-point support and double safety equipment. It has a Ø315 mm quill (Ø450 mm optional), a Ø90 x 60° dead center and 250 mm of quill travel.
  4. 04Tailstock load meteringA tailstock load meter is standard. The optional extra operating panel with a load cell measures the work's axial thrust to set clamping force and protect the tailstock drive.
  5. 05Feed drivesX runs on a direct ball screw. Z uses a ball screw below 8,000 mm and a ball screw or rack and pinion above 8,000 mm.
  6. 06Control optionsA Siemens 828D with a 10.4 in display is standard. Sinumerik One, FANUC 0i-TF Plus and FANUC 32i-B are options, along with X / Z linear scales.

Video

MEGA II-260, heavy duty lathe

Specifications

ItemMEGAIII-160
600080001000012000
Capacity
Swing over bedinØ63.0Ø63.0Ø63.0Ø63.0
Swing over cross slideinØ15.7 ~ Ø49.2Ø15.7 ~ Ø49.2Ø15.7 ~ Ø49.2Ø15.7 ~ Ø49.2
Max. turning diameter over bedinØ63.0Ø63.0Ø63.0Ø63.0
Distance between centersin236.2315.0393.7472.4
Max. loading capacitylb33,06933,06933,06933,069
Travel
X-axis travelin25.625.625.625.6
Z-axis travelin248.0326.8405.5484.3
Spindle
Spindle noseA2-15A2-15A2-15A2-15
Spindle borein----
Chuck size40"40"40"40"
Spindle torquelb-ft39,69539,69539,69539,695
Spindle speed rangesstepAuto 3-stepsAuto 3-stepsAuto 3-stepsAuto 3-steps
Max. spindle speedrpm1 ~ 3251 ~ 3251 ~ 3251 ~ 325
Spindle motorHP103.3 / 68.4103.3 / 68.4103.3 / 68.4103.3 / 68.4
Feedrate
X-axis rapid traverseipm157157157157
Z-axis rapid traverseipm236236236236
Tool post
Turret type4-Way Electric4-Way Electric4-Way Electric4-Way Electric
No. of tool stationsEA4444
Standard tool sizein□1.6□1.6□1.6□1.6
Tool post sizein□13.4□13.4□13.4□13.4
Tailstock
Tailstock typeBuilt-in TypeBuilt-in TypeBuilt-in TypeBuilt-in Type
Tailstock quill diameterinØ12.4 [Opt. Ø17.7]Ø12.4 [Opt. Ø17.7]Ø12.4 [Opt. Ø17.7]Ø12.4 [Opt. Ø17.7]
Center typeØ90 x 60° Fixed CenterØ90 x 60° Fixed CenterØ90 x 60° Fixed CenterØ90 x 60° Fixed Center
Quill travelin9.89.89.89.8
Bed & cross slide
Bed lengthin358.3437.0515.7594.5
Bed widthin47.247.247.247.2
Bed type3-Way (1-Bed)3-Way (1-Bed)3-Way (1-Bed)3-Way (1-Bed)
Cross slide type & shapeShort Carriage / SquareShort Carriage / SquareShort Carriage / SquareShort Carriage / Square
Tank & motor & power source
Coolant tank capacitygal184.9184.9184.9184.9
X-axis feed motorHP11.811.811.811.8
Z-axis feed motorHP25.225.225.225.2
Power capacity & power supply120kVA / 380V, 60Hz120kVA / 380V, 60Hz120kVA / 380V, 60Hz120kVA / 380V, 60Hz
Machine size
Machine heightin122.0122.0122.0122.0
Machine widthin136.2136.2136.2136.2
Machine lengthin452.8531.5610.2689.0
Machine weightlb110,231119,050127,868136,687
System
NC systemSIEMENS 828DSIEMENS 828DSIEMENS 828DSIEMENS 828D
Specifications from the manufacturer, converted from metric. Confirm the configuration on your quote.

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