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Eagle Machine Inc.

Hwacheon F4020

High-rigidity, high-precision friction stir welding machine

F Series

Built to order. Ask for lead time.

Hwacheon F4020
Overview

Friction stir welding machine with 4,000 / 2,300 / 700 mm travel

The F4020 is the large machine in Hwacheon's F Series, built for friction stir welding and heavy-duty cutting on the same machine. It runs a high-rigidity box-way feed system with a Hwacheon-built spindle, and cools both the spindle and the machine frame to limit thermal displacement over long welding and machining runs. Travel is 4,000 / 2,300 / 700 mm over a 4,200 x 2,000 mm table rated for 15,000 kgf, and the BBT-50 spindle runs to 6,000 rpm on 30 / 25 kW. It has an 8-tool ATC and a FANUC 31i-B control with HARMONY as standard.

At a glance
X / Y / Z travel
157.5 / 90.6 / 27.6 in
Table size
165.4 x 78.7 in
Spindle
BBT-50, 6,000 rpm
Max load
33,069 lb
Control
FANUC 31i-B with HARMONY

Features

  1. 01Box-way feed systemHwacheon pairs a high-rigidity box-way feed system with its own spindle for stable friction stir welding and heavy-duty cutting.
  2. 02Spindle and frame coolingBoth the spindle and the machine frame are cooled to minimize thermal displacement during extended welding and machining.
  3. 034,200 x 2,000 mm table, 15,000 kgfThe table carries up to 15,000 kgf on nine 22 mm T-slots at 200 mm pitch, with 95 to 795 mm from table surface to spindle nose.
  4. 0430 / 25 kW BBT-50 spindleThe spindle runs to 6,000 rpm with oil-jet bearing lubrication and jacket cooling. CAT-50 tool shanks are an option.
  5. 058-tool ATCFixed-address tool selection with a 7 second tool-to-tool change, for tools up to Ø120 mm (Ø200 mm without adjacent tools), 350 mm long and 20 kg.

Specifications

Travel
X-Axis travel (table, left / right)
157.5 in
Y-Axis travel (table, front / rear)
90.6 in
Z-Axis travel (spindle, up / down)
27.6 in
Distance from table surface to spindle nose
3.7 ~ 31.3 in
Distance from table surface to saddle end
33.5 in
Table
Table size
165.4 x 78.7 in
Max. table load
33,069 lb
T-Slot (slot width x pitch - no. of slots)
0.9 x 7.9 in - 9 ea
Spindle
Max. spindle speed
6,000 rpm
Spindle motor power
30 / 25 kW (40.23 / 33.53 HP)
Spindle taper
ISO#50, 7/24 Taper (BBT-50)
Spindle bearing inner diameter
Ø3.9 in
Spindle lubrication & cooling system
Oil-Jet Lubrication: Bearing + Jacket Cooling (ISO VG 10)
Feedrate
Rapid traverse rate (X / Y / Z)
10 / 10 / 10 m/min (394 / 394 / 394 ipm)
Motor
Feed axis motor (X / Y / Z)
9.0 / 9.0 / 9.0 kW (12.06 / 12.06 / 12.06 HP)
Coolant motor (spindle)
0.4 kW (0.54 HP)
Spindle cooling capacity (50 / 60hz)
5.0 / 5.6 kW (6.71 / 7.51 HP)
Automatic tool changer (ATC)
Tool shank type
BBT-50 (Opt.: CAT-50)
Pull stud type
90° Type
Max. tool storage capacity
8 ea
Max. tool diameter (with / without adjacent tools)
Ø4.7 / Ø7.9 in
Max. tool length
13.8 in
Max. tool weight
44 lb
Tool selection method
Fixed Address
Tool change time (T to T)
7 sec
Power requirements
Power capacity
75 kVA
Compressed air (pressure x consumption)
73 ~ 102 psi x 1,600 Nℓ/min
Tank capacity
Slideway oil / spindle cooling oil / coolant
12 / 60 / 850 ℓ (3.17 / 15.85 / 224.55 gal)
Machine dimensions
Height
176.9 in
Floor space (L x W)
423.9 x 177.1 in
Machine weight
88,184 lb
NC system
NC system
Fanuc 31i-B [STD: HARMONY]
Specifications from the manufacturer, converted from metric. Confirm the configuration on your quote.

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